AUSCP SX180/43電腦程控全自動鎖線機
AUSCP SX180/43 Digital-controlled Fully Automatic Sewing Machine
產品組成：Product composition
AUSCP SX180/43由分帖機構，翻頁機構、輸送機構、定位機構、鎖線機構 、剪線機構、分本機構、剪線頭機構和智能控製係統組成。整機采用一體化設計，無論搬遷、運輸都無需分解。
AUSCP SX180/43 consists of sheet-separation, sheet-turning, transferring, positioning, sewing, thread-cutting, book-separation, threadend-cutting and computer-controlled system.The whole machine is produced in one piece.
機組功能、特點：Unit functions, features
-
高速度高精度：最高速度可達180貼/分鍾，整機有一個全密封的凸輪控製箱，控製箱裏麵裝滿潤滑油，運行平穩，經久耐用，驅動鎖線馬鞍針組精準工作。鎖線馬鞍上的書帖通過上下同步皮帶結構的拉規完成精確定位。
-
智能控製：彩色觸摸屏，全過程監控進貼、輸送、多貼、漏貼、鎖線、收貼等工作環節，保證鎖線質量；
-
故障檢測：出現缺帖、漏帖、多帖、堵塞、掉帖、縮帖和斷線等故障時機器發出報警並停機，同時顯示故障。
-
具有自動錯帖檢測功能《選配》；
-
存儲記憶：可以存儲多種不同的鎖線程序，可以重複調用；
-
自動調版：通過觸摸屏設定書帖的尺寸，確認後按下啟動按鈕，傳動係統自動定位輸送帶，開啟翻頁器，定位固定馬鞍傳動鏈和加速輪，並將出書台的高度調整到位。簡單易學，操作快速，轉換板快捷，提高生產效率；
-
分帖：吹風器和機械手將最底部的書帖與書帖堆分離，叼牙將分離的書帖從料鬥中抽取出來；有助於消除書帖表麵的刮花現象；
-
自動翻頁：翻頁器裝有上下各四個程控真空揭頁器裝置，可4+4真空揭頁，可完成4套頁齊腳或高低腳書帖，對套頁、散頁、無長短邊和厚薄不均勻的書帖均可進行自動翻頁；對長短邊8mm以上的書帖也能夠完成翻頁；
-
書帖輸送：翻頁後的書帖搭在輸送導軌上，由輸送鏈鉤推動；經過加速輪送入鎖線馬鞍，加速輪的轉速根據整機運行速度自動調整；
-
自動分本剪線：自動分本勾線、剪線裝置（將多餘的線頭剪斷至10mm左右便於膠裝），無論書本有多少書帖組成，分書器均可按設定一一將其分離。
-
平鎖與交叉鎖：采用精細超短針（¢1.6mm），密針距（19mm）鎖線使產品更加平實，且不易漏膠，保證了高質量的鎖線效果。鎖線裝置由凸輪式的設備單元組成,既降低噪音又延長了凸輪的使用壽命；根據需要可以選擇平鎖或交叉鎖。
-
按需潤滑：集中供油潤滑係統，油壓不足可報警，配有定時定量的潤滑裝置，開機狀態時，通過潤滑管道使需要潤滑的點獲得定時定量的潤滑油；
-
High speed and high precision: top speed of 180 per minute, the machine has a fully sealed CAM control box, control box filled with lubricating oil inside, smooth operation, durable, drive locking wire saddle precision needle group work. The book on the locking wire saddle post through the structure of the synchronous belt gauge pull up complete accurate positioning.
-
Intelligent: All working process from feeding, transferring, fault alarming, sewing to delivery is monitored and controlled by touchscreen
-
Fault alarm: Machine automatically stops when fault alarm blares
-
Stick with automatic error detection function "optional";
-
Memory: It stores sewing programmes for future use.
-
Automatic changeover: Use touchscreen to automatically change job size
-
Automatic changeover: Automatic changeover via touchscreen. By pressing the START on touchscreen, the convoy belt, sheet-turning gear,chains and wheels move to working position automatically.
-
Signature separation: signatures are separated by blower and mechanical arms.
-
Automatic Sheet-turning: eight computer-controlled sheet-turning gears
-
Signature-transferring: transferring open signatures through guide rail transferred by chain hook into transferring wheel,The speed of transferring wheel is automatically adjusted.
-
Book-separation and thread-cutting: Separate books and cut the end of thread to about 10mm. Straight and cross sewing: Needles of diameter（¢1.6mm）with 19mm between each other provides high sewing quality. Sewing gears are cam-controlled. It’s easy to change between straight and cross way of sewing.
-
Lubrication: Central lubrication system. Alarming in want of oil. Timing lubrication system.
技術規格:Technical Date
|
機械最高速度
Max. mechanical speed
|
180貼/分鍾
180 cycles/min
|
可鎖最少帖數
Min signature sewed
|
2帖
2Post
|
|
最大幅麵尺寸(H x L)
Max. size(H x L)
|
430x320mm
|
單貼揭頁
Available openings
|
4+4（1圈）
4 above, 4below +1 lap
|
|
最小幅麵尺寸 (H x L)
Min. size (H x L)
|
120x75mm
|
總功率
Rated power
|
5kw
|
|
最多鎖線針組
Number of stitch positions
|
10組
10 groups
|
電壓要求
Standard voltage
|
380V/ 220V 50Hz三相
400V, 50 Hz, 3 phases
|
|
針間距
Stitch lenght
|
19 mm
|
空氣消耗量（外部供應）
Air consumption (external supply)
|
max. 1.0m3/min at 8bar
|
|
線針直徑
Needle diameter
|
¢1.6 mm
|
整機重量
Net weight
|
4500Kg
|
|
單貼厚度
Single signature thickness
|
0.5~1.5mm
|
機械外型尺寸（長 x 寬x 高）
Measures
|
2890×1650×1850mm
|
|
|
L H S
Max. size 320 430 1.5mm
Min. size 75 120 0.5mm
|
AUSCP SX180/43
|
設備安裝平麵圖：Equipment installation plan
