AUSCP SX160/43電腦程控全自動鎖線機
AUSCP SX160/43 Digital-controlled Fully Automatic Sewing Machine
產品組成:Product composition
AUSCP SX160/43由分帖機構,翻頁機構、輸送機構、定位機構、鎖線機構 、剪線機構、分本機構、剪線頭機構和智能控製係統組成。
AUSCP SX160/43consists of sheet-separation, sheet-turning, transferring, positioning, sewing, thread-cutting, book-separation, threadend-cutting and computer-controlled system. The whole machine is produced in one piece.
機組功能、特點:Unit functions, features
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智能控製:最高速度可達160貼/分鍾,彩色觸摸屏,全過程監控進貼、輸送、多貼、漏貼、鎖線、收貼等工作環節,保證鎖線質量;
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故障檢測:出現缺帖、漏帖、多帖、堵塞、掉帖、縮帖和斷線等故障時機器發出報警並停機,同時顯示故障。
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具有自動錯帖檢測功能《選配》;
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存儲記憶:可以存儲多種不同的鎖線程序,可以重複調用;
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自動調版:通過觸摸屏設定書帖的尺寸,確認後按下啟動按鈕,傳動係統自動定位輸送帶,開啟翻頁器,定位固定馬鞍傳動鏈和加速輪,並將出書台的高度調整到位。簡單易學,操作快速,轉換板快捷,提高生產效率;
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書帖準確定位:鎖線馬鞍上的書帖通過同步皮帶結構的拉規完成精確定位。
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分帖:吹風器和機械手將最底部的書帖與書帖堆分離,叼牙將分離的書帖從料鬥中抽取出來;有助於消除書帖表麵的刮花現象;
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自動翻頁:翻頁器裝有上下各四個程控真空揭頁器裝置,可4+4真空揭頁,可完成4套頁齊腳或高低腳書帖,對套頁、散頁、無長短邊和厚薄不均勻的書帖均可進行自動翻頁;對長短邊8mm以上的書帖也能夠完成翻頁;
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書帖輸送:翻頁後的書帖搭在輸送導軌上,由輸送鏈鉤推動;經過加速輪送入鎖線馬鞍,加速輪的轉速根據整機運行速度自動調整;
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自動分書剪線:自動分本勾線、剪線裝置(將多餘的線頭剪斷至10mm左右便於膠裝),無論書本有多少書帖組成,分書器均可按設定一一將其分離。
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平鎖與交叉鎖:鎖線裝置由凸輪式的設備單元組成,既降低噪音又延長了凸輪的使用壽命,根據需要可以選擇平鎖或交叉鎖,鎖線使用的直針和鉤針極短,更加容易插入穿孔針在書帖背脊上所打的針眼,采用精細超短針(¢1.6mm),密針距(19mm)鎖線使產品更加平實,且不易漏膠,保證了高質量的鎖線效果。
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按需潤滑:集中供油潤滑係統,油壓不足可報警,配有定時定量的潤滑裝置,開機狀態時,通過潤滑管道使需要潤滑的點獲得定時定量的潤滑油;
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Intelligent control: the maximum speed of up to 160 / min, color touch screen, monitoring the whole process into paste, transport, multi-paste, paste leak, sewing, stickers and other close working links to ensure the quality of sewing;
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Fault detection: the emergence of the lack of posts, machine alarm when leakage posts, more posts, congestion, out posts, shrink posts and disconnection and other failures and downtime, displaying fault.Fault alarm: Machine automatically stops when fault alarm blares
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Stick with automatic error detection function "optional";
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Memory: It stores sewing programmes for future use.
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Automatic changeover: Use touchscreen to automatically change job size
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Automatic changeover: Automatic changeover via touchscreen. By pressing the START on touchscreen, the convoy belt, sheet-turning gear, chains and wheels move to working position automatically.
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Signature separation: signatures are separated by blower and mechanical arms.
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Automatic Sheet-turning: eight computer-controlled sheet-turning gears
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Signature-transferring: transferring open signatures through guide rail transferred by chain hook into transferring wheel,The speed of transferring wheel is automatically adjusted.
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Book-separation and thread-cutting: Separate books and cut the end of thread to about 10mm. Straight and cross sewing: Needles of diameter(¢1.6mm)with 19mm between each other provides high sewing quality. Sewing gears are cam-controlled. It’s easy to change between straight and cross way of sewing.
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Lubrication: Central lubrication system. Alarming in want of oil. Timing lubrication system.
技術規格:Technical Date
機械最高速度
Max. mechanical speed
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160貼/分鍾
160 cycles/min
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可鎖最少帖數
Min signature sewed
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2帖
2Post
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最大幅麵尺寸(H x L)
Max. size (H x L)
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430x320mm
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單貼揭頁
Available openings
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4+4(1圈)
4 above, 4below +1 lap
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最小幅麵尺寸 (H x L)
Min. size (H x L)
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120x75mm
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總功率
Rated power
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5kw
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最多鎖線針組
Number of stitch positions
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10組
10 groups
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電壓要求
Standard voltage
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380V/ 220V 50Hz三相
400V, 50 Hz, 3 phases
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針間距
Stitch lenght
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19 mm
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空氣消耗量(外部供應)
Air consumption (external supply)
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max. 1.0m3/min at 8bar
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線針直徑
Needle diameter
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¢1.6 mm
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整機重量
Net weight
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4000Kg
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單貼厚度
Single signature thickness
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0.5~1.5mm
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機械外型尺寸(長 x 寬x 高)
Measures
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2700×1600×1700mm
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L H S
Max. size 320 430 1.5mm
Min. size 75 120 0.5mm
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AUSCP SX160/43
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設備安裝平麵圖:Equipment installation plan