AUSCP SX160/43電腦程控全自動鎖線機
AUSCP SX160/43 Digital-controlled Fully Automatic Sewing Machine
產品組成：Product composition
AUSCP SX160/43由分帖機構，翻頁機構、輸送機構、定位機構、鎖線機構 、剪線機構、分本機構、剪線頭機構和智能控製係統組成。
AUSCP SX160/43consists of sheet-separation, sheet-turning, transferring, positioning, sewing, thread-cutting, book-separation, threadend-cutting and computer-controlled system. The whole machine is produced in one piece.
機組功能、特點：Unit functions, features
-
智能控製：最高速度可達160貼/分鍾，彩色觸摸屏，全過程監控進貼、輸送、多貼、漏貼、鎖線、收貼等工作環節，保證鎖線質量；
-
故障檢測：出現缺帖、漏帖、多帖、堵塞、掉帖、縮帖和斷線等故障時機器發出報警並停機，同時顯示故障。
-
具有自動錯帖檢測功能《選配》；
-
存儲記憶：可以存儲多種不同的鎖線程序，可以重複調用；
-
自動調版：通過觸摸屏設定書帖的尺寸，確認後按下啟動按鈕，傳動係統自動定位輸送帶，開啟翻頁器，定位固定馬鞍傳動鏈和加速輪，並將出書台的高度調整到位。簡單易學，操作快速，轉換板快捷，提高生產效率；
-
書帖準確定位：鎖線馬鞍上的書帖通過同步皮帶結構的拉規完成精確定位。
-
分帖：吹風器和機械手將最底部的書帖與書帖堆分離，叼牙將分離的書帖從料鬥中抽取出來；有助於消除書帖表麵的刮花現象；
-
自動翻頁：翻頁器裝有上下各四個程控真空揭頁器裝置，可4+4真空揭頁，可完成4套頁齊腳或高低腳書帖，對套頁、散頁、無長短邊和厚薄不均勻的書帖均可進行自動翻頁；對長短邊8mm以上的書帖也能夠完成翻頁；
-
書帖輸送：翻頁後的書帖搭在輸送導軌上，由輸送鏈鉤推動；經過加速輪送入鎖線馬鞍，加速輪的轉速根據整機運行速度自動調整；
-
自動分書剪線：自動分本勾線、剪線裝置（將多餘的線頭剪斷至10mm左右便於膠裝），無論書本有多少書帖組成，分書器均可按設定一一將其分離。
-
平鎖與交叉鎖：鎖線裝置由凸輪式的設備單元組成,既降低噪音又延長了凸輪的使用壽命,根據需要可以選擇平鎖或交叉鎖，鎖線使用的直針和鉤針極短，更加容易插入穿孔針在書帖背脊上所打的針眼，采用精細超短針（¢1.6mm），密針距（19mm）鎖線使產品更加平實，且不易漏膠，保證了高質量的鎖線效果。
-
按需潤滑：集中供油潤滑係統，油壓不足可報警，配有定時定量的潤滑裝置，開機狀態時，通過潤滑管道使需要潤滑的點獲得定時定量的潤滑油；
-
Intelligent control: the maximum speed of up to 160 / min, color touch screen, monitoring the whole process into paste, transport, multi-paste, paste leak, sewing, stickers and other close working links to ensure the quality of sewing;
-
Fault detection: the emergence of the lack of posts, machine alarm when leakage posts, more posts, congestion, out posts, shrink posts and disconnection and other failures and downtime, displaying fault.Fault alarm: Machine automatically stops when fault alarm blares
-
Stick with automatic error detection function "optional";
-
Memory: It stores sewing programmes for future use.
-
Automatic changeover: Use touchscreen to automatically change job size
-
Automatic changeover: Automatic changeover via touchscreen. By pressing the START on touchscreen, the convoy belt, sheet-turning gear, chains and wheels move to working position automatically.
-
Signature separation: signatures are separated by blower and mechanical arms.
-
Automatic Sheet-turning: eight computer-controlled sheet-turning gears
-
Signature-transferring: transferring open signatures through guide rail transferred by chain hook into transferring wheel,The speed of transferring wheel is automatically adjusted.
-
Book-separation and thread-cutting: Separate books and cut the end of thread to about 10mm. Straight and cross sewing: Needles of diameter（¢1.6mm）with 19mm between each other provides high sewing quality. Sewing gears are cam-controlled. It’s easy to change between straight and cross way of sewing.
-
Lubrication: Central lubrication system. Alarming in want of oil. Timing lubrication system.
技術規格:Technical Date
|
機械最高速度
Max. mechanical speed
|
160貼/分鍾
160 cycles/min
|
可鎖最少帖數
Min signature sewed
|
2帖
2Post
|
|
最大幅麵尺寸(H x L)
Max. size (H x L)
|
430x320mm
|
單貼揭頁
Available openings
|
4+4（1圈）
4 above, 4below +1 lap
|
|
最小幅麵尺寸 (H x L)
Min. size (H x L)
|
120x75mm
|
總功率
Rated power
|
5kw
|
|
最多鎖線針組
Number of stitch positions
|
10組
10 groups
|
電壓要求
Standard voltage
|
380V/ 220V 50Hz三相
400V, 50 Hz, 3 phases
|
|
針間距
Stitch lenght
|
19 mm
|
空氣消耗量（外部供應）
Air consumption (external supply)
|
max. 1.0m3/min at 8bar
|
|
線針直徑
Needle diameter
|
¢1.6 mm
|
整機重量
Net weight
|
4000Kg
|
|
單貼厚度
Single signature thickness
|
0.5~1.5mm
|
機械外型尺寸（長 x 寬x 高）
Measures
|
2700×1600×1700mm
|
|
L H S
Max. size 320 430 1.5mm
Min. size 75 120 0.5mm
|
AUSCP SX160/43
|
設備安裝平麵圖：Equipment installation plan
